Upholstery: Calah made cushions! And wrote about them! (Part 2)

Last week I talked about HOW the idea came about to make cushions for the top panel of the chairs that Matt brought back to life.

Now I need to show you exactly how I tried to do that.

Step 2: Making the actual cushion.

FYI, that one janky edge over in the top left-hand corner was all me.
But, have no fear, it won’t matter once they’re covered.

Matt cut the actual foam with a Turkey-carving-knife-tool according to my measurements with the added 0.50″. You’ll see one of two cut foams in the picture above.

Now I’m thinking, great! I have the foam…now I just need to cover them and… BAM! Cushion made! It’s that easy, right? So, I went about cutting, sewing, and stitching a cover to wrap them: in the front with the fancy fabric, and around the back with the secondary fabric. See below:

This is my machine. I have had it since I was a little girl. My mom and I used to go to the art and craft expos and bask in the DIY glow. One year, while walking around the vendor tents, mom and I decided that we wanted to learn how to sew. So, mom bought this machine and we signed up for sewing classes at Michaels (or Jo-Anne Fabrics(?)–it’s been so long). Since then, we have made pillows, skirts, pajamas, curtains and more. We used to go to the annual bird expo too… but that’s for another time. At one point in my childhood, we had over 50 birds.

Ok enough chit chat. Here is how I went about making the cushions:

Foam, fabric, and template! Lesssgooooo
Traced the shape of my cushion onto the fancy fabric. (This is with the template that is 0.5″ smaller which will compress the foam and fill out my soon-to-be cushion cover nicely.)
I cut the fancy fabric to shape in order to wrap around the foam. That arrow there is to remind me which way is up (remember that the top edge of the panel is longer than the bottom edge).
A perfect fit (I hope)

This is the secondary fabric that will be up against the panel and hopefully not too visible once the cushion is attached. In this picture, I’m just making sure that I have enough fancy fabric to reach the secondary fabric. I probably should have done that before I went and cut up the fancy fabric… but it looks like I have enough! *high five*

Check out that gorgeous corner! I sewed the cover inside out so that my seams were nicely tucked inside the cushion. All of the seams were 0.25″.

I mean… can we just take a moment and look at that seam!!!

Me: Calah, you did good.
Also me: I know right?!

This is the fancy fabric cover inside out after I finished sewing the corners down. 1 of 2.
And now this is the fancy fabric cover, right side out.
If it fits, I can hopefully sits.
Oh boy! It’s looking like I’m really going places now!

I turned the cushion over to see if I was on the right track. It’s a bit baggy, but that should resolve once I sew on the secondary fabric because the fancy fabric will be pulled taut against the foam.

Checkpoint: So you can see that the fancy fabric was measured, cut, and sewn into shape to wrap around the foam. I intentionally left extra material on the fancy fabric’s edges JUST IN CASE. It’s always good to have some wiggle room.

The next part was to add the secondary fabric to the back part of the cushion. It was at this point where I needed to make a decision: Do I, essentially, sew the foam into this fabric cover or do I do something else that is different and likely nicer looking but a method that I also wasn’t sure would work?

So I got to work sewing the foam into the fabric cover like so:

Also, pins are sharp. Be careful.

The secondary fabric is pinned into place and ready to sew!

Check out that lovely seam.

Same seam but right-side out. GORGEOUS
Ok, this is looking good…
Peek-a-boo

Now I am at the step where I needed to actually close the cover and encase the foam. My brain told me to go like this: sew the top and bottom edges (parallel seams) so that I could then gracefully shove the foam into the cover from the smallest possible hole. Make sense, right? I thought so, too.

Parallel seams done. The two ends are still open.

Lesson learned in this step: Pins are sharp.

I went ahead and did the same thing for the second cushion. Now that I had both covers, I just needed to get the foam into them and secure the finished cushion to the chair.

More on that next week.

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