If you recall from last week, I had successfully made the cushion cover. It was just lacking the thing that makes a cushion a cushion… the foam. So, that’s what I’ll be talking about today!
Step 3: Somehow put the foam into the cover I just made. Sounds pretty simple… right?… anyone?… hello out there?
My plan was to use the sewing machine as much as possible to secure those seams before I had to hand-stitch anything because I knew that whatever the machine did, it would be 10,000,000 times stronger than whatever my two hands could do… and especially since the cushions will face a future life of constant sitting, leaning, shearing, and other inevitable forces, I wanted them to have the best chance of surviving at LEAST 10 individual buttocks interactions before I had to fix them/replace them. So that’s what you will see in the first picture below. I kept the two ends open for hand stitching, thinking that those areas would experience the least amount of stress (Is that factual? I haven’t the slightest clue. But it sounds good, right? If you do actually know the answer, comment below and set me straight.). As we speak, they are still intact and holding their own! Time will tell, but I have a good feeling about their longevity.



Once I adjusted the foam to be exaclty lined up with the corners and edges, I folded the two open edges and began to hand stitch them closed. It was here where I learned the value of thimbles. I had never used them before, though, I was aware of their existence. I had to hand stitching the thick bulk of secondary and fancy fabrics all rolled up on the ends of the cushion. This can get to be pretty tough to push through with just your bare fingers. And even though there was a decent amount of swelling at my J&J injection site (I’m like the Hulk now, but just in one arm because J&J is a one shot deal so I list), my rippling bicep didn’t stand a chance. Trust me, get yourself a thimble… your fingers will thank you.
The wrinkling you saw in the previous photo bothered me a lot. All of my other corners were smooth and lovely, but that one darned corner would just not do. Honestly, I am not 100% certain where I went wrong, but I suspect that I didn’t fold and close the ends as nicely as I could have when I was hand stitching.

Just to be sure, I performed a cesarian on the cushion, freed the foam from the wrinkled case, and made a brand new cover that fit JUST RIGHT.
BEHOLD:




Pretty darned cool, right? I thought so too.
And here are both cushions!




And then to see if I actually made something worthwhile…


I placed the cushion against the back of the chair to see how it looked, and man… it looked pretty sweet. At that point, I was pretty darned pleased that what I had envisoned in my head ACTUALLY looked like what I had made in reality. That doesn’t happen often for me. So after my victory lap around our one bedroom apartment, I started to brainstorm ideas on how to make my beautiful (and comfy) cushions stay put on the chair.
Join me next week for part 4!
Lessons learned: Thimbles are very helpful, and needles are still pretty sharp.