Tag Archives: belt sander

Woodworking: Kitchen Cart Workbench Project (Part 2)

Last week I left off having installed the mounts for the vise to this workbench.

The focus this week was to attach the mounts for the belt sander disc sander combo.

This stage was delayed dramatically by the excessive winds we have had in LA and the rain in LA. I also diverted a lot of my time on Sunday to my next project, a cutting board from scratch. You’ll see this workbench in the next series without the anchors for anything but the vise.

As usual, I started out with drawing where the holes would be.

And to keep the holes vertical, I made use of the bubble level.

I stepped up one bit at a time so as to avoid any mistakes.

They were shaping up nicely.

Cleaning up the debris took about five seconds with the Vacmaster.

For easier insertion of the anchors while preserving maximum bite, I drilled out the tops of each hole to make it stepped.

See?

And there. I didn’t care about the tearout because this is a workbench.

Finally time to put in the anchors. There are only two mounting holes for this belt sander disc sander combo. I think if I’d designed it, I’d have made it with three or four mounts, but the manufacturer clearly thought that would be overkill. And in my uses of it to date, I haven’t yet disagreed.

That wouldn’t do, of course.

Far superior.

Perfect.

Same process for the other anchor,

All six mounts flat against the surface. No protrusions and full grip. Very proud!

But did I align it properly?

Yes!

And yes!

Next week will be the conclusion of this series with the installation of the table saw. I won’t take the same approach as I had for the coffee table for a reason you’ll see then.

Woodworking: Cutting Board Project

Since I’d gotten a table saw, I figured I’d make a cutting board. So I went down to House of Hardware to pick up some pieces of wood from the scrap area. I found some walnut and some maple, and I had the plans in my head already as to how to combine those.

And I will be making that as a cutting board. That will be its own series. That’s not this standalone post.

But I also came upon some pieces of oak butcher block scrap. I didn’t ask, but I guessed that there were counters that were made, and there was more counter than necessary. They cut the piece in half for me, which saved me some work.

So I purchased the maple, walnut, and oak. The oak would be my first project. This project.

The ends were uneven, and I considered using my plane for this type of work.

And then I remembered.

My new coffee table workbench has the mounts for my tabletop belt sander!

And I’d get to test how effective my vacuum is with this machine.

Sanded (below) compared do unsanded (above)

The sander did wonders–and fast! Consistent sanding for a flat edge.

Now, I don’t have a router, and I wanted to round the edges. I could use the belt sander for that, too!

rounded edge (above) non-rounded (below)

I continued.

I liked being able to compare it to the other piece.

After that, I used my DeWalt random orbital sander to go from 80+ to 220+ grit sandpaper. No pictures of that, though.

I rounded off the edges and tinkered until the corners met to point diagonally to the sharper corners. A router would have made this easier and consistent first time, but it was so much fun to watch the belt sander chew through the wood and the vacuum take away the dust.

And then I was ready to treat it with butcher block oil.

After many coats and drying sessions, it was finally complete.

My next cutting board will be from scratch entirely, but this was a good way to start.