Tag Archives: DeWalt

Woodworking: End Grain Cutting Board from Scratch Project (Part 1)

I had two cutting boards under my belt to this point. The first, a simple edge grain that was maple and walnut. The second, a more complicated edge grain that was entirely cherry and had an offset. I had done some planning for each, but the planning factored in the cutting depth of the Proxxon table saw that only makes through cuts. I had gotten my DeWalt table saw in the middle of the cherry cutting board project, and this would be the first one without limits for cutting depth.

I had some desires for this cutting board project:
1. I wanted very little waste. The amount I had to cut off the edges for the offset bothered me. I would have to build that in to preserve as much wood as I could.
2. I wanted the contrast of the light and dark woods. The cherry was fine, and I’d do it again with cherry, but I like the contrast more.
3. I wanted to play around with thicknesses. The prior projects had uniform thicknesses of pieces of wood that I glued together, but the increased cutting depth would allow me to play around with a mix of thicknesses.

I was still at the mercy of whatever the guys at House of Hardwood decided to put in the scrap area.

When I went shopping for this project, I found a lot of poplar. But poplar is bad for cutting boards. I also found ash. Ash can be good for cutting boards.

I found no walnut.

But I had a little bit of walnut left over from my first cutting board project!

I had enough of an idea to start up.

I set up my table saw with my makeshift outfeed table of a board attached to a folding table and set up my fence to rip the walnut. I have since become aware that the fence flips down for closer cuts with the blade guard.

I liked the uniformity of these cuts and the variety of colors. I was off to a good start. I’d have more play with the ash.

Again, the fence flips down for closer cuts. I know that now.

With more uniform pieces, I’d cut some thinner ones.

I had it almost all lined up perfectly. It was those thin piece that threw off the height. But I was sure it’d be worth it.

The glue-up starts next week!

Woodworking: Kitchen Cart Workbench Project (Part 1)

Years ago I got an IKEA kitchen island from a couple that was moving. and was going to discard this piece of furniture had I not relieved them of it. While writing this, I have learned that the item is the FÖRHÖJA, and a new one costs a little more than $100.

FÖRHÖJA From the IKEA website.

When I got it, the surface was covered with contact paper. Why was it covered in contact paper? Ostensibly it was there to protect the wood surface from food, but that’s weird, and it didn’t work out because knives used on it cut right through. You know, obviously.

I removed the contact paper and used Goo Gone to get the goo, you know, gone.

I have no pictures of this process because it was long before the woodworking blog.

For a long time, the drawers were used for decks of cards, pens, Post-it pads. The shelves had board gams for a while, but that gave way to a storing some of my larger tools.

With acquisition of additional furniture, we ran out of room for this cart. While I like my coffee table workbench, I figured the cart could be great for doing work while standing up. Whoa, right?

The idea is the same as for the coffee table workbench: embed mounts in the surface to allow me to install and remove the various tools and clamps sustainably.

Once I’d taken down the sukkah that had been on the balcony, it was time to start work making mounts for my vise.

Just like with the coffee table, I’d start with sinking the mounts for the vise into the corner.

And initially that means drawing the circles from the base holes onto the table. I had some flexibility, but a better fit is better.

I started with the 1/8″ drill bit and worked my way up from there. In order to make sure that I was on target with the holes, I put the vise over the holes. I also decided to hold a bubble level against the back of my drill to ensure that the holes were vertical to make my life easier later.

I got the final holes almost perfectly in the circles and well within the error tolerance. I went one bit beyond where I needed in order to sink the anchors flush with the table surface.

Mounts like these are notorious for being tough to get in straight. As you can see, they’re all wonky when dropped in place without adjustment. Vertically drilled holes would not overcome a poorly inserted anchor.

It was painstaking work, but I got the first one in flat.

While the second one looked pretty good from this angle,

other angles proved less accommodating.

Good thing it’s not complicated to resolve.

Two down, two to go.

And then there was one.

The concept remained the same.

And so did the result.

It’s a four of a kind…

…and a flush at the same time!

Note the knife scars because contact paper doesn’t (and shouldn’t) protect that way!

Success at alignment!

Pretty, right?

I’d say so!

More in next week’s post!